Here’s the design constraints that come to mind:
1. We have about 15 connections to make
2. Most of our connections are JST-XH, some are JST-SM. We could maybe simplify to just JST-XH and then buy pre-crimped wires, but we like having the locking connections for wire-to-wire connections
3. Sometimes we need different connectors at opposing ends of wire, but if we buy pre-crimped SM and SH we could splice the appropriate lines together.
4. We want to keep the 2.54mm pitch, to interface with simple OTS boards
My best ideas:
1. Buy pre-crimped JST-XH wires, and change one end to JST-SM as needed. This should get rid of ~80% the crimping effort.
2. Move entirely to JST-XH, buy pre-crimped wires, and accept slightly worse wire-to-wire connections.
3. Buy better crimp tools, practice like hell, and ‘git gud’
Are there other ideas I should consider? Is there a secret or a better guide to crimp faster? I know this is a noob-ish question, any help is appreciated. I have googled, searched youtube, and asked the various LLMs, and the ideas listed above are the result.